We investigate the austenite stability in nanocrystalline Fe-7%Mn-X%Mo (X = 0, 1, and 2) alloys fabricated by spark plasma sintering. Mo is known as a ferrite stabilizing element, whereas Mn is an austenite stabilizing element, and many studies have focused on the effect of Mn addition on austenite stability. Herein, the volume fraction of austenite in nanocrystalline Fe-7%Mn alloys with different Mo contents is measured using X-ray diffraction. Using a disk compressive test, austenite in Fe–Mn–Mo alloys is confirmed to transform into strain-induced martensite during plastic deformation by a disk d. The variation in austenite stability in response to the addition of Mo is quantitatively evaluated by comparing the k-parameters of the kinetic equation for the strain-induced martensite transformation.

A typical trade-off relationship exists between strength and elongation in face-centered cubic metals. Studies have recently been conducted to enhance strength without ductility reduction through surface-treatment-based ultrasonic nanocrystalline surface modification (UNSM), which creates a gradient microstructure in which grains become smaller from the inside to the surface. The transformation-induced plasticity effect in Fe-Mn alloys results in excellent strength and ductility due to their high work-hardening rate. This rate is achieved through strain-induced martensitic transformation when an alloy is plastically deformed. In this study, Fe-6%Mn powders with different sizes were prepared by high-energy ball milling and sintered through spark plasma sintering to produce Fe-6%Mn samples. A gradient microstructure was obtained by stacking the different-sized powders to achieve similar effects as those derived from UNSM. A compressive test was performed to investigate the mechanical properties, including the yielding behavior. The deformed microstructure was observed through electron backscatter diffraction to determine the effects of gradient plastic deformation.

Lightweight steel is a crucial material that is being actively studied because of increased carbon emissions, tightening regulations regarding fuel efficiency, and the emergence of UAM, all of which have been recently labeled as global issues. Hence, new strategies concerning the thickness and size reduction of steel are required. In this study, we manufacture lightweight steel of the Fe-Mn-Al-C system, which has been recently studied using the DED process. By using 2.8 wt.% low-Mn lightweight steel, we attempt to solve the challenge of joining steel parts with a large amount of Mn. Among the various process variables, the laser scan power is set at 600 and 800W, and the laser scan speed is fixed at 16.67 mm/s before the experiments. Several pores and cracks are observed under both conditions, and negligibly small pores of approximately 0.5 μm are observed.

In this study, a nanocrystalline FeNiCrMoMnSiC alloy was fabricated, and its austenite stability, microstructure, and mechanical properties were investigated. A sintered FeNiCrMoMnSiC alloy sample with nanosized crystal was obtained by high-energy ball milling and spark plasma sintering. The sintering behavior was investigated by measuring the displacement according to the temperature of the sintered body. Through microstructural analysis, it was confirmed that a compact sintered body with few pores was produced, and cementite was formed. The stability of the austenite phase in the sintered samples was evaluated by X-ray diffraction analysis and electron backscatter diffraction. Results revealed a measured value of 51.6% and that the alloy had seven times more austenite stability than AISI 4340 wrought steel. The hardness of the sintered alloy was 60.4 HRC, which was up to 2.4 times higher than that of wrought steel.

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• Microstructure and mechanical behavior of AISI 4340 steel fabricated via spark plasma sintering and post-heat treatment
  Jungbin Park, Junhyub Jeon, Namhyuk Seo, Singon Kang, Seung Bae Son, Seok-Jae Lee, Jae-Gil Jung
  Materials Science and Engineering: A.2023; 862: 144433.     CrossRef

The automotive industry has focused on the development of metallic materials with high specific strength, which can meet both fuel economy and safety goals. Here, a new class of ultrafine-grained high-Mn steels containing nano-scale oxides is developed using powder metallurgy. First, high-energy mechanical milling is performed to dissolve alloying elements in Fe and reduce the grain size to the nanometer regime. Second, the ball-milled powder is consolidated using spark plasma sintering. During spark plasma sintering, nanoscale manganese oxides are generated in Fe-15Mn steels, while other nanoscale oxides (e.g., aluminum, silicon, titanium) are produced in Fe-15Mn-3Al-3Si and Fe-15Mn-3Ti steels. Finally, the phases and resulting hardness of a variety of high-Mn steels are compared. As a result, the sintered pallets exhibit superior hardness when elements with higher oxygen affinity are added; these elements attract oxygen from Mn and form nanoscale oxides that can greatly improve the strength of high-Mn steels.

Piezoelectric ceramic specimens with the Pb(Mg_1/3Nb_2/3)_0.65Ti_0.35O₃ (PMN-PT) composition are prepared by the solid state reaction method known as the “columbite precursor” method. Moreover, the effects of the Li₂O-Bi₂O₃ additive on the microstructure, crystal structure, and piezoelectric properties of sintered PMN-PT ceramic samples are investigated. The addition of Li₂O-Bi₂O₃ lowers the sintering temperature from 1,200°C to 950°C. Moreover, with the addition of >5 wt.% additive, the crystal structure changes from tetragonal to rhombohedral. Notably, the sample with 3 wt.% additive exhibits excellent piezoelectric properties (d33 = 596 pC/N and Kp = 57%) and a sintered density of 7.92 g/cm³ after sintering at 950°C. In addition, the sample exhibits a curie temperature of 138.6°C at 1 kHz. Finally, the compatibility of the sample with a Cu electrode is examined, because the energy-dispersive X-ray spectroscopy data indicate the absence of interdiffusion between Cu and the ceramic material.

In the present study, we have investigated the effect of sintering process conditions on the stability of the austenite phase in the nanocrystalline Fe-5wt.%Mn-0.2wt.%C alloy. The stability and volume fraction of the austenite phase are the key factors that determine the mechanical properties of FeMnC alloys, because strain-induced austenitemartensite transformation occurs under the application of an external stress at room temperature. Nanocrystalline Fe-5wt.%Mn-0.2wt.%C samples are fabricated using the spark plasma sintering method. The stability of the austenite phase in the sintered samples is evaluated by X-ray diffraction analysis and hardness test. The volume fraction of austenite at room temperature increases as the sample is held for 10 min at the sintering temperature, because of carbon diffusion in austenite. Moreover, water quenching effectively prevents the formation of cementite during cooling, resulting in a higher volume fraction of austenite. Furthermore, it is found that the hardness is influenced by both the austenite carbon content and volume fraction.

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• Austenite Stability of Sintered Fe-based Alloy
  Seunggyu Choi, Namhyuk Seo, Junhyub Jun, Seung Bae Son, Seok-Jae Lee
  Journal of Korean Powder Metallurgy Institute.2020; 27(5): 414.     CrossRef

In this study, an experiment is performed to recover the Li in Li₂CO₃ phase from the cathode active material NMC (LiNiCoMnO₂) in waste lithium ion batteries. Firstly, carbonation is performed to convert the LiNiO, LiCoO, and Li₂MnO₃ phases within the powder to Li₂CO₃ and NiO, CoO, and MnO. The carbonation for phase separation proceeds at a temperature range of 600°C~800°C in a CO₂ gas (300 cc/min) atmosphere. At 600~700°C, Li₂CO₃ and NiO, CoO, and MnO are not completely separated, while Li and other metallic compounds remain. At 800 °C, we can confirm that LiNiO, LiCoO, and Li₂MnO₃ phases are separated into Li₂CO₃ and NiO, CoO, and MnO phases. After completing the phase separation, by using the solubility difference of Li₂CO₃ and NiO, CoO, and MnO, we set the ratio of solution (distilled water) to powder after carbonation as 30:1. Subsequently, water leaching is carried out. Then, the Li₂CO₃ within the solution melts and concentrates, while NiO, MnO, and CoO phases remain after filtering. Thus, Li₂CO₃ can be recovered.

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• Metals Recovery from Spent Lithium-ion Batteries Cathode Via Hydrogen Reduction-water Leaching-carbothermic or Hydrogen Reduction Process
  Tahereh Rostami, Behnam Khoshandam
  Mining, Metallurgy & Exploration.2024; 41(3): 1485.     CrossRef
• Influence of Flow-Gas Composition on Reaction Products of Thermally Treated NMC Battery Black Mass
  Christin Stallmeister, Bernd Friedrich
  Metals.2023; 13(5): 923.     CrossRef
• Holistic Investigation of the Inert Thermal Treatment of Industrially Shredded NMC 622 Lithium-Ion Batteries and Its Influence on Selective Lithium Recovery by Water Leaching
  Christin Stallmeister, Bernd Friedrich
  Metals.2023; 13(12): 2000.     CrossRef
• Environmentally Friendly Recovery of Lithium from Lithium–Sulfur Batteries
  Lilian Schwich, Bernd Friedrich
  Metals.2022; 12(7): 1108.     CrossRef
• Early-Stage Recovery of Lithium from Tailored Thermal Conditioned Black Mass Part I: Mobilizing Lithium via Supercritical CO2-Carbonation
  Lilian Schwich, Tom Schubert, Bernd Friedrich
  Metals.2021; 11(2): 177.     CrossRef
• Exploring a green route for recycling spent lithium-ion batteries: Revealing and solving deep screening problem
  Jiadong Yu, Quanyin Tan, Jinhui Li
  Journal of Cleaner Production.2020; 255: 120269.     CrossRef

Plastic pollution is threatening human health and ecosystems, resulting in one of the biggest challenges that humanity has ever faced. Therefore, this study focuses on the preparation of macroporous carbon from biowaste (MC)-supported manganese oxide (MnO₂) as an efficient, reusable, and robust catalyst for the recycling of poly(ethylene terephthalate) (PET) waste. As-prepared MnO₂/MC composites have a hierarchical pore network and a large surface area (376.16 m²/g) with a narrow size distribution. MnO₂/MC shows a maximum yield (98%) of bis(2-hydroxyethyl)terephthalate (BHET) after glycolysis reaction for 120 min. Furthermore, MnO₂/MC can be reused at least nine times with a negligible decrease in BHET yield. Based on this remarkable catalytic performance, we expect that MnO₂-based heterogeneous catalysts have the potential to be introduced into the PET recycling industry.

In the present study, we investigate the effects of milling time and the addition of a process control agent (PCA) on the austenite stability of a nanocrystalline Fe-7%Mn alloy by XRD analysis and micrograph observation. Nanocrystalline Fe-7%Mn alloys samples are successfully fabricated by spark plasma sintering. The crystallite size of ball-milled powder and the volume fraction of austenite in the sintered sample are calculated using XRD analysis. Changes in the shape and structure of alloyed powder according to milling conditions are observed through FE-SEM. It is found that the crystallite size is reduced with increasing milling time and amount of PCA addition due to the variation in the balance between the cold-welding and fracturing processes. As a result, the austenite stability increased, resulting in an exceptionally high volume fraction of austenite retained at room temperature.

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• Effect of Cooling Rate on Microstructure and Hardness during Solution Treatment and Aging Process of Ti-6Al-4V Alloy for Aerospace Components
  Seongji Seo, Hojoon Choi, Geeyoung Lee, Kee-Ahn Lee, Jeongho Han, Minsu Jung
  Journal of Materials Engineering and Performance.2021; 30(5): 3406.     CrossRef
• Development of Fe-Mn-based Hybrid Materials Containing Nano-scale Oxides by a Powder Metallurgical Route
  Jonggyu Jeon, Jungjoon Kim, Hyunjoo Choi
  Journal of Korean Powder Metallurgy Institute.2020; 27(3): 203.     CrossRef
• Austenite Stability of Sintered Fe-based Alloy
  Seunggyu Choi, Namhyuk Seo, Junhyub Jun, Seung Bae Son, Seok-Jae Lee
  Journal of Korean Powder Metallurgy Institute.2020; 27(5): 414.     CrossRef
• Austenite Stability of Nanocrystalline FeMnNiC Alloy
  Seung-Jin Oh, Junhyub Jeon, In-Jin Shon, Seok-Jae Lee
  Journal of Korean Powder Metallurgy Institute.2019; 26(5): 389.     CrossRef

The addition of a large amount of alloying elements reduces the compactibility and increases the compacting pressure, thereby shortening the life of the compacting die and increasing the process cost of commercial PM steel. In this study, the characteristic changes of Fe-Mo-P, Fe-Mn-P, and Fe-Mo-Mn-P alloys are investigated according to the Si contents to replace the expensive elements, such as Ni. All compacts with different Si contents are fabricated with the same green densities of 7.0 and 7.2 g/cm³. The transverse rupture strength (TRS) and sintered density are measured using the specimens obtained through the sintering process. The sintered density tends to decrease, whereas the TRS increases as the Si content increases. The TRS of the sintered specimen compacted with 7.2 g/cm³ is twice as high as that compacted with 7.0 g/cm³.

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• The Effects of Si or Sn on the Sintered Properties of Fe-(Mo,Mn)-P Lean alloy
  Woo-Young Jung, Jin-Uk Ok, Dong-Kyu Park, In-Shup Ahn
  Journal of Korean Powder Metallurgy Institute.2018; 25(4): 302.     CrossRef

A lean alloy is defined as a low alloy steel with a minimum amount of the alloying element that maintains the characteristics of the sintered alloy. It is well known that the addition of elements such as Cr, P, Si, or Mn improves the mechanical characteristics of the alloy, but decreases the sinterability. The mother alloy is used to avoid an oxidation reaction with the alloying elements of Cr, P, Si or Mn. The purpose of this study is to determine the change in the mechanical properties of Fe-P-Mo and Fe-P-Mn alloys as a result of the addition of Si. In this article, the Fe-P-Mo and Fe-P-Mn alloys to which Si is added are compacted at 7.0 g/cm³ and then sintered in H₂-N₂ at 1120°C. The P around the macropores and large grains reduces due to the formation of SiO₂ as the Si content increases. This is caused by the increase in strength owing to reducing intergranular fracture by suppressing the reaction with oxygen.

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• The Effects of Si or Sn on the Sintered Properties of Fe-(Mo,Mn)-P Lean alloy
  Woo-Young Jung, Jin-Uk Ok, Dong-Kyu Park, In-Shup Ahn
  Journal of Korean Powder Metallurgy Institute.2018; 25(4): 302.     CrossRef
• Sintering behavior of Fe-(Mo-Mn-P)-xSi alloys according to the Green Density
  Woo-Young Jung, Jin-Uk Ok, Dong-Kyu Park, In-Shup Ahn
  Journal of Korean Powder Metallurgy Institute.2017; 24(5): 400.     CrossRef

Titanium alloys have high specific strength, excellent corrosion and wear resistance, as well as high heatresistant strength compared to conventional steel materials. As intermetallic compounds based on Ti, TiAl alloys are becoming increasingly popular in the aerospace field because these alloys have low density and high creep properties. In spite of those advantages, the low ductility at room temperature and difficult machining performance of TiAl and Ti3Al materials has limited their potential applications. Titanium powder can be used in such cases for weight and cost reduction. Herein, pre-forms of Ti-Al-xMn powder alloys are fabricated by compression forming. In this process, Ti powder is added to Al and Mn powders and compressed, and the resulting mixture is subjected to various sintering temperature and holding times. The density of the powder-sintered specimens is measured and evaluated by correlation with phase formation, Mn addition, Kirkendall void, etc. Strong Al-Mn reactions can restrain Kirkendall void formation in Ti-Al-xMn powder alloys and result in increased density of the powder alloys. The effect of Al-Mn reactions and microstructural changes as well as Mn addition on the high-temperature compression properties are also analyzed for the Ti-Al-xMn powder alloys.

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• Lattice Deformation and Improvement Oxidation Resistance of Ti-6Al-4V Alloy Powders Prepared by Hydrogen Added Argon Heat Treatment
  Gye-Hoon Cho, Jung-Min Oh, Jae-Won Lim
  Journal of Korean Powder Metallurgy Institute.2019; 26(2): 126.     CrossRef
• Effect of post heat treatment on fatigue properties of EBM 3D-printed Ti-6Al-4V alloy
  Young-Sin Choi, Ji-Hoon Jang, Gun-Hee Kim, Chang-Woo Lee, Hwi-Jun Kim, Dong-Geun Lee
  Journal of Korean Powder Metallurgy Institute.2018; 25(4): 340.     CrossRef

Cu-Mn compacts are fabricated by the pulsed current activated sintering method (PCAS) for sputtering target application. For fabricating the compacts, optimized sintering conditions such as the temperature, pulse ratio, pressure, and heating rate are controlled during the sintering process. The final sintering temperature and heating rate required to fabricate the target materials having high density are 700°C and 80°C/min, respectively. The heating directly progresses up to 700°C with a 3 min holding time. The sputtering target materials having high relative density of 100% are fabricated by employing a uniaxial pressure of 60 MPa and a sintering temperature of 700°C without any significant change in the grain size. Also, the shrinkage displacement of the Cu-Mn target materials considerably increases with an increase in the pressure at sintering temperatures up to 700°C.

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• Fabrication and Mechanical Property of Fe-20Cu-1C Compacts by SPS process with Different Heating Rate
  Jung-Han Ryu, Soo-Sik Shin, Byung-Rok Ryu, Kyung-Sik Kim, Jun-Ho Jang, Ik-Hyun Oh, Kap-Tae Kim, Hyun-Kuk Park
  Journal of Korean Powder Metallurgy Institute.2017; 24(4): 302.     CrossRef